Facilites

Propulsion System Testing

Rothney Advanced Propulsion Technology Research (RAPTOR) Lab

The RAPTOR Lab is a remote test facility that is used for ground testing rocket and air-breathing propulsion systems. Constructed from a shipping container, the facility is equipped with remote camera, flow control, and data acquisition systems that are operated from a control room in a separate building ensuring the safety of all personnel. The RAPTOR Lab has successfully tested hybrid rocket engines which produce over 4.4 kN of static thrust and a novel ejector-ramjet engine. The facility is setup to test with gaseous hydrocarbon fuels and oxidizers including nitrous oxide and liquid oxygen. 

RAPTOR LAB
Rocket test stand
Rocke test fire
Ejector ramjet engine test

Hybrid Rocket Slab Burner

An optically accessible, lab scale, hybrid rocket slab burner has been designed to measure regression rates of hybrid rocket fuel grains. gaseous oxygen flows through a flow conditioner to ensure the flow is fully developed and then over a prepared sample of solid fuel.

Hybrid rocket slab burner
Hybrid rocket slab burner
slab burner combustion
slab burner schematic

Ejector Experiments

An ejector is a simple, no-moving parts, fluid pump. A high speed jet entrains and transfers it's energy/momentum to a secondary fluid within a mixing chamber resulting in a mixed flow of intermediate pressure and velocity. The AERO-CORE group has studied ejectors for the application of modifying a ramjet intake to produce thrust at rest. Experiments have focused on investigating methods of increasing ejector performance and have looked into varying area ratios, primary nozzle position, effects of back pressure, etc. 

Ejector experiment
Reduced Back Pressure Ejector Experiment

Flight Testing

The AEROCORE group has equipment and access to facilities to flight test rockets and uncrewed aerial vehicles. Flight testing is used for validation of new aircraft designs, numerial and CFD models, and control systems.

Rocket Launch
Skywalker X8 Flight
UAV Launch

Shock Tubes and Shock Tunnels

The AERO-CORE Lab is equipped with three shock tubes, an expansion chamber, and a vacuum chamber for studying explosions, combustion behind shock waves, rapid expansion events, and high-speed flows. A shock tunnel facility capable of producing short-duration supersonic flows has been built and tested by combining two of the shock tubes to a large vacuum chamber. A list of equipment and their corresponding dimensions are listed below:

1. Shock tube - 4.79 m Driver section with a 5.08 cm circular cross-section, 2.84 m driven section with a rectangular cross-section of  3.81 cm x 5.08 cm

2. Shock tube - 2.08 m driver and driven sections with an 8.8 cm circular cross-section

3. High aspect ratio optically accessible shock tube- consisting of four 68 cm long modular sections with a rectangular cross-section of 2.54 cm x 15.24 cm

4. Optically accessible expansion chamber - rated to 100 bar, 27.9 cm long with a rectangular cross-section of 2.54 cm x 5.08 cm

5. Vacuum chamber with an internal volume of 2.27 m3

 

shock tube
Shock tube schematic
Expansion Chamber
Shock Tunnel

Non-intrusive Optical Diagnostics

Shlieren and Shadowgraphy

Shlieren and shadowgraphy are used to visualize density gradients in fluid flows. These techniques have been used by the AERO-CORE group to visualize shock and expansion waves in supersonic flows, ejectors, shock tubes, shock tunnels, and expansion chambers.

Z-type Schlieren
Reflected shock in a shock tube

Particle Image Velocimetry (PIV)

Particle image velocimetry uses a laser to iluminate suspended droplets in a flow. A series of precisely timed photographs taken with a high speed camera are post processed to visualize flow and mixing structures within a fluid flow.

PIV setup
PIV image of a supersonic jet

In-house Manufacturing

In-house manufacturing capabilities including a metal lathe, CNC mill, CNC router, and 3D printers are used to quickly bring ideas from concept to experimentation and prototype.

Metal Lathe
CNC mill
CNC router
3d printer